12-25-2008, 09:18 PM | #41 | |
WERA White Plate
Join Date: Feb 2008
Location: Renton, WA
Moto: Ninja 650R
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*sigh* All ready to start it today, and we got carb issues. Took all three carbs off, cleaned them out really well, got all the varnish out of the tank, poured in new fuel, and it poured right out the left two carbs and down the engine. Looking for new float needle and seats now...
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12-25-2008, 10:35 PM | #42 |
restorer of the original
Join Date: Mar 2008
Location: Zionsville,PA
Moto: '93 ZR1100 &'73 Kawasaki H1 500
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Check you floats to make sure they do float ( use gas to check, not water)
Also, some of the rebuild kits on ebay are JUNK. Research the triple forum for good kits. |
12-26-2008, 10:13 AM | #43 |
restorer of the original
Join Date: Mar 2008
Location: Zionsville,PA
Moto: '93 ZR1100 &'73 Kawasaki H1 500
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Thinking about this overnight, you probably only need to clean the carbs well and replace the gaskets ( if they tear)
To clean the carbs, use the berkebile gum cutter. Best stuff I've ever used If you need to purchase parts that aren't available at the dealer, I would use either Jessbikes on Ebay or MidAtlantic Cycle. Both are "good" members of the triple forum. I use Jess Bikes for most everything myself. Key will be mailed late this morning. Jeff |
12-26-2008, 10:43 AM | #44 | |
WERA White Plate
Join Date: Feb 2008
Location: Renton, WA
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We started with cleaning them- before we put fuel in the tank. After it started pouring out, we adjusted the floats where the needle rests, and checked with a mityvac. The right side is fine, the left is holding fuel after adjustment, but the center is shot. He's calling around today for parts.
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12-26-2008, 10:56 AM | #45 | |
restorer of the original
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Moto: '93 ZR1100 &'73 Kawasaki H1 500
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Jess is a stand up guy and doesn't sell junk. If something turns out not to be good, it's not a problem returning it. Jeff |
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12-26-2008, 11:18 AM | #46 | |
restorer of the original
Join Date: Mar 2008
Location: Zionsville,PA
Moto: '93 ZR1100 &'73 Kawasaki H1 500
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Make sure it's in the "ON" position and not in the "prime" position. The prime position will make the carbs overflow. |
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12-26-2008, 08:15 PM | #47 | ||
WERA White Plate
Join Date: Feb 2008
Location: Renton, WA
Moto: Ninja 650R
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Well, it runs- sorta. On one and a half cylinders. The left side is firing fine, the center is flaky, and the right not at all. Got the overflow problem fixed though- Dad got the only float needle and seat in 60 miles. Still have a slow leak from a pinhole in the right fuel line. Found a weird crystal formation on it today- fuel must have atomized coming out the hole and frozen. Definitely have spark on all three, so that's a good thing. Did a compression test too- in the range of 135-150 all three.
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Last edited by Phenix_Rider; 12-26-2008 at 08:50 PM.. |
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12-27-2008, 09:07 AM | #48 |
restorer of the original
Join Date: Mar 2008
Location: Zionsville,PA
Moto: '93 ZR1100 &'73 Kawasaki H1 500
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STOP-- Do NOT run the bike until this has been checked
Sitting on the bike, under the right side side cover is the two stoke oil injection tank. There is a screen which is in the bottom of the screw on cap. This ALWAYS clogs up if a bike sits too long. This will not only stop oil flow into the cylinders, it will also end up destroying the crankshaft bearings. ( they are fed oil too ) Take the right side cover off ( where the tach cable goes in ) and gently loosen the main feed line. If you have a steady, constant flow it should be ok. If not, the screen will have to be cleaned. |
12-27-2008, 10:09 AM | #49 | ||
WERA White Plate
Join Date: Feb 2008
Location: Renton, WA
Moto: Ninja 650R
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We need to take that right engine cover off to check the tach too. It seems really sluggish (as in it takes a full minute to respond). Tried spraying some lube down the cable. I wonder if the spring in the gauge is mushy.
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12-27-2008, 01:39 PM | #50 | |
restorer of the original
Join Date: Mar 2008
Location: Zionsville,PA
Moto: '93 ZR1100 &'73 Kawasaki H1 500
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You can move the carbs to different cyclinders to see if that's your problem. Also, did you put brand new plugs in? Since you're having a problem with the right cylinder, check the spark plug cap to make sure it's connected to the spark plug wire. When you remove the cover, be extra nice to the rubber grommet as they are not available from Kawasaki any more and repro ones run $15+ Remove the tach cable, start the engine and see if the tach drive spins. If it does NOT, you have a drive problem with the oil pump. Do not run it as the main bearings will not get oil. |
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